JOWA OIL-A TRIOSEP
Separator wód zęzowych (OWS) z alarmem 15 ppm
JOWA OIL-A TRIOSEP oily bilge water separator (MEPC 60(33)) consisting of three sequential stainless steel tanks: Tank 1 — gravity settler with oil level sensor CT01, Tanks 2 and 3 — coalescing filters with JOWA F200 activated carbon. After Tank 3, part of the flow goes to the 15 ppm alarm: upon exceedance, the pump stops, and the overboard discharge valve V7 closes. PLC control with display. Manual includes: technical data by size, installation, loading and replacement of filter material, operating principle, oil discharge, backwashing, start/stop, faults, maintenance, drawings, diagrams, and spare parts.
Kliknij część na modelu, aby zobaczyć jej numer i przeznaczenie.Otwórz instrukcję 3D
Procedury obsługi
Tank backwashing
- Wash before start and after operation, preferably with fresh water. Always start with Tank 3. s. 12
- Tank 3: turn handle V5 towards Tank 3, V11 — down, then open V8. Wash for 3–5 minutes. s. 12
- Tank 2: turn V5 towards Tank 2, V10 — down, then open V8. Wash for 3–5 minutes. s. 12
- Tank 1: turn V9 down, open V8, wash via V1. s. 12If V1 is connected to sludge tank — do not wash longer than necessary
Start after installation or repair
- Load F200 carbon into Tanks 2 and 3. s. 13
- Fill pump with water to prevent dry running. s. 13
- Open all valves from bilge tank to separator and on discharge line. s. 13
- Wash Tanks 2 and 3, ensure carbon dust and particles are removed. s. 13
- Fill Tank 1 with water to cover oil level sensor rod. s. 13
- Turn on power — separator is ready for operation. s. 13
Normal operation
- Open valves as for start; fill tanks with short backwash. s. 13
- During washing, vent residual oil and air via cocks on top of each tank. s. 13
- Turn power switch to position “1”, wait a few minutes. s. 13
- Reset faults with red pushbutton-lamp. s. 13
- Turn S2 to position 1 (auto): display shows >>>run<<<, pump is running. s. 13
Stop after operation
- Turn S2 to position «0». s. 14
- Flush the entire system by filling the tanks with clean fresh water. s. 14
- Close all valves to prevent the separator from draining. s. 14
- Clean the alarm sensor and keep it filled with clean water. s. 14
- Leave the power switch in position «1». s. 14
Replace filter material
- Disconnect power, shut off air and water supply. s. 9
- Open manual valves V12, V13 and drain water from filter tanks. s. 9
- Open top and bottom hatches, remove spent carbon. s. 9
- Thoroughly clean tanks of oil and dirt using a degreaser (e.g. JOWA MP 80). s. 9
- Fill with new carbon through top hatches to 60–70 % of volume (10–15 cm below top grids). s. 9Fill carefully to avoid breaking the grids inside the tanks
- Flush tanks 2 and 3 to remove carbon dust before operation. s. 13
Interwały obsługi technicznej
| Element | Kiedy | Czynność | Instrukcja |
|---|---|---|---|
| After each operation | Every time | Backwash separator; clean alarm sensor and keep it filled with water | s. 16 |
| Tanks 2 and 3 | Weekly (if operated) | Backwash Tanks 2 and 3; drain water from compressed air regulator (option) | s. 17 |
| Tanks 1–3 | Monthly | Check carbon level in Tanks 2 and 3 (60–70 %); drain Tank 1 to remove dirt and particles | s. 17 |
| Separator | Every 6 months | Replace carbon in Tank 2; check zinc anodes; check pump rotor/stator; clean oil level sensor rod in Tank 1 | s. 17 |
Usterki i co robić
Dane techniczne
| Power supply | 3 × 380–440 V AC, 50/60 Hz | s. 7 |
|---|---|---|
| Main fuse | 10 A (up to 5 m³/h), 16 A (10 m³/h) | s. 7 |
| Pump | Mono screw, 0.55 kW (1 and 2.5 m³/h) | s. 5 |
| Filter material | JOWA F200 activated carbon: 50 kg (1 m³/h), 100 kg (2.5 m³/h) | s. 5 |
| Carbon loading level | 60–70 % of tank volume or 10–15 cm below upper grids | s. 9 |
| Operating pressure / test pressure | 0–2 bar / 7.8 bar | s. 5 |
| Air supply (pneumatic valves) | 4–6 bar | s. 5 |
| Water temperature | +5…+55 °C | s. 5 |
| Tank material | Stainless steel SIS 2343 (316), zinc anode protection | s. 9 |
| Oil discharge from Tank 2 / Tank 3 | every 5 min for 5–30 s / every hour for 5 s | s. 12 |
| Connections | 1" BSPT (1–5 m³/h), 1¼" BSPT (10 m³/h) | s. 8 |
| Carbon life | ≈ 1 year (depends on bilge water) | s. 11 |
Części zamienne i numery katalogowe
| Część | Numer | Szt. | Instrukcja |
|---|---|---|---|
| Valve ½" (V14, V15, V16) | 19001-15156 | 3 | s. 35 |
| Filter material JOWA F-200 | 17004-12407 | s. 35 | |
| Oil level sensor K45/120 mm (CT01) | 22311-04500 | 1 | s. 35 |
| Pneumatic valve normally closed (V2, V7) | 22304-00256 | 2 | s. 35 |
| Pneumatic valve normally open (V1) | 22304-10256 | 1 | s. 35 |
| Solenoid valve DN6 | 22304-06226 | s. 35 | |
| Ball valve 1" | 19054-25256 | s. 35 | |
| Three-way ball valve | 19059-25256 | s. 35 | |
| Pressure gauge 0–10 bar | 10109-00002 | s. 35 | |
| Safety valve ½", 6 bar | 22303-00006 | s. 35 | |
| Controller OPLC M91-2-R1 (A1) | 20600-00110 | 1 | s. 35 |
| PLC expansion module (A1:1) | 20600-00111 | 1 | s. 35 |
| Reset button (S3/H2) | 20610-01042 | 1 | s. 35 |
| Main switch KG20 (S1) | 27060-20202 | 1 | s. 35 |
| Contactor 5.5 kW (K1) | 99100-00203 | 1 | s. 35 |
| Transformer 380/440–220 V (TR01) | 20700-75552 | 1 | s. 35 |
| Transformer 230 AC / 24 DC (TR02) | 99100-00086 | 1 | s. 35 |
| Zinc anode 1–5 m³ (Z1, Z2, Z3) | 20013-70800 | 3 | s. 35 |
| Mono pump stator 1.0 m³ | 23001-00012 | s. 35 | |
| Mono pump stator 2.5 m³ | 23002-00012 | s. 35 | |
| Pump rotor 5.0 m³ | 22400-83608 | s. 35 |
Źródło: instrukcja producenta „triosepspecial ver 2”, 40 stron. Numery stron według oryginału. Przed pracą sprawdź instrukcję na statku.
Strona przetłumaczona automatycznie. Numery części, kody i strony są jak w oryginale.