JOWA OIL-A TRIOSEP
舱底油水分离器（OWS），带 15 ppm 报警
JOWA OIL-A TRIOSEP oily bilge water separator (MEPC 60(33)) consisting of three sequential stainless steel tanks: Tank 1 — gravity settler with oil level sensor CT01, Tanks 2 and 3 — coalescing filters with JOWA F200 activated carbon. After Tank 3, part of the flow goes to the 15 ppm alarm: upon exceedance, the pump stops, and the overboard discharge valve V7 closes. PLC control with display. Manual includes: technical data by size, installation, loading and replacement of filter material, operating principle, oil discharge, backwashing, start/stop, faults, maintenance, drawings, diagrams, and spare parts.
点击模型上的零件，查看编号和用途。打开 3D 说明书
保养规程
Tank backwashing
- Wash before start and after operation, preferably with fresh water. Always start with Tank 3. 第 12 页
- Tank 3: turn handle V5 towards Tank 3, V11 — down, then open V8. Wash for 3–5 minutes. 第 12 页
- Tank 2: turn V5 towards Tank 2, V10 — down, then open V8. Wash for 3–5 minutes. 第 12 页
- Tank 1: turn V9 down, open V8, wash via V1. 第 12 页If V1 is connected to sludge tank — do not wash longer than necessary
Start after installation or repair
- Load F200 carbon into Tanks 2 and 3. 第 13 页
- Fill pump with water to prevent dry running. 第 13 页
- Open all valves from bilge tank to separator and on discharge line. 第 13 页
- Wash Tanks 2 and 3, ensure carbon dust and particles are removed. 第 13 页
- Fill Tank 1 with water to cover oil level sensor rod. 第 13 页
- Turn on power — separator is ready for operation. 第 13 页
Normal operation
- Open valves as for start; fill tanks with short backwash. 第 13 页
- During washing, vent residual oil and air via cocks on top of each tank. 第 13 页
- Turn power switch to position “1”, wait a few minutes. 第 13 页
- Reset faults with red pushbutton-lamp. 第 13 页
- Turn S2 to position 1 (auto): display shows >>>run<<<, pump is running. 第 13 页
Stop after operation
- Turn S2 to position «0». 第 14 页
- Flush the entire system by filling the tanks with clean fresh water. 第 14 页
- Close all valves to prevent the separator from draining. 第 14 页
- Clean the alarm sensor and keep it filled with clean water. 第 14 页
- Leave the power switch in position «1». 第 14 页
Replace filter material
- Disconnect power, shut off air and water supply. 第 9 页
- Open manual valves V12, V13 and drain water from filter tanks. 第 9 页
- Open top and bottom hatches, remove spent carbon. 第 9 页
- Thoroughly clean tanks of oil and dirt using a degreaser (e.g. JOWA MP 80). 第 9 页
- Fill with new carbon through top hatches to 60–70 % of volume (10–15 cm below top grids). 第 9 页Fill carefully to avoid breaking the grids inside the tanks
- Flush tanks 2 and 3 to remove carbon dust before operation. 第 13 页
保养周期
| 项目 | 周期 | 操作 | 说明书 |
|---|---|---|---|
| After each operation | Every time | Backwash separator; clean alarm sensor and keep it filled with water | 第 16 页 |
| Tanks 2 and 3 | Weekly (if operated) | Backwash Tanks 2 and 3; drain water from compressed air regulator (option) | 第 17 页 |
| Tanks 1–3 | Monthly | Check carbon level in Tanks 2 and 3 (60–70 %); drain Tank 1 to remove dirt and particles | 第 17 页 |
| Separator | Every 6 months | Replace carbon in Tank 2; check zinc anodes; check pump rotor/stator; clean oil level sensor rod in Tank 1 | 第 17 页 |
故障及处理方法
技术参数
| Power supply | 3 × 380–440 V AC, 50/60 Hz | 第 7 页 |
|---|---|---|
| Main fuse | 10 A (up to 5 m³/h), 16 A (10 m³/h) | 第 7 页 |
| Pump | Mono screw, 0.55 kW (1 and 2.5 m³/h) | 第 5 页 |
| Filter material | JOWA F200 activated carbon: 50 kg (1 m³/h), 100 kg (2.5 m³/h) | 第 5 页 |
| Carbon loading level | 60–70 % of tank volume or 10–15 cm below upper grids | 第 9 页 |
| Operating pressure / test pressure | 0–2 bar / 7.8 bar | 第 5 页 |
| Air supply (pneumatic valves) | 4–6 bar | 第 5 页 |
| Water temperature | +5…+55 °C | 第 5 页 |
| Tank material | Stainless steel SIS 2343 (316), zinc anode protection | 第 9 页 |
| Oil discharge from Tank 2 / Tank 3 | every 5 min for 5–30 s / every hour for 5 s | 第 12 页 |
| Connections | 1" BSPT (1–5 m³/h), 1¼" BSPT (10 m³/h) | 第 8 页 |
| Carbon life | ≈ 1 year (depends on bilge water) | 第 11 页 |
备件与目录号
| 零件 | 编号 | 数量 | 说明书 |
|---|---|---|---|
| Valve ½" (V14, V15, V16) | 19001-15156 | 3 | 第 35 页 |
| Filter material JOWA F-200 | 17004-12407 | 第 35 页 | |
| Oil level sensor K45/120 mm (CT01) | 22311-04500 | 1 | 第 35 页 |
| Pneumatic valve normally closed (V2, V7) | 22304-00256 | 2 | 第 35 页 |
| Pneumatic valve normally open (V1) | 22304-10256 | 1 | 第 35 页 |
| Solenoid valve DN6 | 22304-06226 | 第 35 页 | |
| Ball valve 1" | 19054-25256 | 第 35 页 | |
| Three-way ball valve | 19059-25256 | 第 35 页 | |
| Pressure gauge 0–10 bar | 10109-00002 | 第 35 页 | |
| Safety valve ½", 6 bar | 22303-00006 | 第 35 页 | |
| Controller OPLC M91-2-R1 (A1) | 20600-00110 | 1 | 第 35 页 |
| PLC expansion module (A1:1) | 20600-00111 | 1 | 第 35 页 |
| Reset button (S3/H2) | 20610-01042 | 1 | 第 35 页 |
| Main switch KG20 (S1) | 27060-20202 | 1 | 第 35 页 |
| Contactor 5.5 kW (K1) | 99100-00203 | 1 | 第 35 页 |
| Transformer 380/440–220 V (TR01) | 20700-75552 | 1 | 第 35 页 |
| Transformer 230 AC / 24 DC (TR02) | 99100-00086 | 1 | 第 35 页 |
| Zinc anode 1–5 m³ (Z1, Z2, Z3) | 20013-70800 | 3 | 第 35 页 |
| Mono pump stator 1.0 m³ | 23001-00012 | 第 35 页 | |
| Mono pump stator 2.5 m³ | 23002-00012 | 第 35 页 | |
| Pump rotor 5.0 m³ | 22400-83608 | 第 35 页 |
来源：制造商说明书《triosepspecial ver 2》，共 40 页。页码以原文为准。作业前请核对船上的说明书。
本页为自动翻译。零件号、代码和页码与原文一致。